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 Post subject: 124 Special croma turbo repower
PostPosted: Wed Apr 26, 2006 6:32 am 
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125 Speciale
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I am about to put a 8v turbo from a croma into my 124 sedan. Its going to be a bit of a cheap build really but will hopefully make a pretty quick road car. The plan is to use as much of the croma motor as possible including bottom end, manifolds, management etc but most likely with a conventional flow direction head. Gearbox will be 131. I will try and post a few pics along the way and will no doubt have a few questions when i get stuck....


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PostPosted: Thu Apr 27, 2006 8:26 am 
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125 Speciale
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a couple of pics... I haven't really done much except strip engine bay and cut out battery box. Battery will be relocated to boot to give room for the turbo. Croma arrives in a couple of weeks :)


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PostPosted: Thu Apr 27, 2006 4:28 pm 
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Uncle Abarth

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Thats going to be so cool, keep us updated! :D


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PostPosted: Thu Apr 27, 2006 7:32 pm 
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125 Speciale
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That is going to be a sweet car. What did the Croma set you back?


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PostPosted: Fri Apr 28, 2006 6:08 am 
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125 Speciale
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cheers :) It should work well. The biggest problem I can see at the moment is where to hide the intercooler.
Croma is off Trademe and cost $610 (haha..four times what i paid for the 124!!)


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PostPosted: Fri Apr 28, 2006 11:59 am 
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125 Speciale
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so you obviously won t be needing that blue thing in the first pic if you are finally building a quick road car?.........I'm having withdrawl!

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PostPosted: Fri Apr 28, 2006 12:06 pm 
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125 Speciale
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ismith007 wrote:
so you obviously won t be needing that blue thing in the first pic if you are finally building a quick road car?.........I'm having withdrawl!


haha...i did warn you!!
I'll be impressed if the Special can keep up with the v6. It will be an interesting comparison though :)


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PostPosted: Fri Apr 28, 2006 1:52 pm 
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Uncle Abarth
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Awesome! Be keen to see how you go. I love 124 sedans.


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PostPosted: Sun May 07, 2006 7:09 pm 
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125 Speciale
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A little progress...picked up croma and am very happy with the engine. It is very quick :)
Got as far as taking the head off before running out of weekend.


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 Post subject:
PostPosted: Sun May 07, 2006 9:01 pm 
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125 Speciale

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Gr8 swap!
nice color for the 124 to.

i'm allready curieus for to see when it's finished

Greetz, Benjamin


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PostPosted: Sun May 07, 2006 9:48 pm 
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Uncle Abarth
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hi nick,

If you're pulling the engine much further apart than what it currently is, can you please take some detailed pics of the oil squirter setup?

and is it true that a croma turbo block is an old style block, with all the new style internal bits minus the balance shafts? ie. the "newer" oil pump etc?

I think i've given up on the idea of using one now, but I have to know, just to ease my suspicions.. haha.


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PostPosted: Sun May 07, 2006 10:01 pm 
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Fraud wrote:
and is it true that a croma turbo block is an old style block, with all the new style internal bits minus the balance shafts? ie. the "newer" oil pump etc?
.


Croma's use a "new" style block. All reverse port engines do. Croma's just did not have ballancer shafts while Themas did. Most Lancias did while Fiats didn't. The ballancer shafts do make a big difference, so much smoother.


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PostPosted: Tue May 09, 2006 6:13 am 
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125 Speciale
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Fraud wrote:
hi nick,

If you're pulling the engine much further apart than what it currently is, can you please take some detailed pics of the oil squirter setup?

and is it true that a croma turbo block is an old style block, with all the new style internal bits minus the balance shafts? ie. the "newer" oil pump etc?

I think i've given up on the idea of using one now, but I have to know, just to ease my suspicions.. haha.


No problem. I hope to get the block out of the car on the weekend and will get some pics when i have the sump off.
The croma block does not have the pulley and shaft that drives the fuel pump and block mounted distributor on the older ones. I'm not sure how the oil pump is driven now i think about it...


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PostPosted: Tue May 09, 2006 3:51 pm 
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nick wrote:
The croma block does not have the pulley and shaft that drives the fuel pump and block mounted distributor on the older ones. I'm not sure how the oil pump is driven now i think about it...


Off the crank nose somewhere


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PostPosted: Tue May 09, 2006 5:11 pm 
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The oil pump bolts on the front of the motor, over the crank. Its like a crank seal housing.


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PostPosted: Sun May 14, 2006 3:25 pm 
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I got the motor out and took the sump off. It doesn't look like too much work to get the rwd sump on. It will need a little bit of work to clear the oil pump pipe at the front, a couple of the bolt holes are in different places and the pickup itself needs shifting. I also need to fit the pipe for the turbo oil line.

The block has all but one of the holes already drilled and tapped for the engine mounts so not much to do there.

The flywheel and crank have a smaller central hole than the 124 so hopefully i can find a bearing that will do the trick. Hopefully also the croma pressure plate will fit in the 131 bell housing so I can use the bigger clutch. (flywheel itself seems to be the same except for smaller hole and drilled for larger pressure plate)

This motor has no oil squirters that i can see. When i ordered a gasket set the other day the book listed two different sets for 8v turbos depending on the year. This is the early one.


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PostPosted: Tue May 16, 2006 2:58 pm 
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The oil squirters may be installed into the main bearing bosses - they are not very easily seen from the bottom.

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 Post subject:
PostPosted: Sun May 28, 2006 5:30 pm 
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125 Speciale
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Some pics of the mods i made to the oil pump pickup and the sump. Because the oil pickup ended up near the front i decided to baffle it a little bit. Hopefully I will get the block and gearbox mated up next weekend and sitting in the car. It looks like i will need to shorten the gearbox input shaft a few mm first, and i need to mount the rpm sensor on the bell housing somehow.


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PostPosted: Mon Jun 05, 2006 6:05 pm 
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125 Speciale
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I have got the block and gearbox sitting in the car. Because the 131 box is quite a bit longer some tunnel mods are needed to clear the rubber donut. I cut the tunnel out of a 2L 132 today so hopefully can graft that in nicely. The bell housing clears the larger croma turbo clutch no worries.
I think the croma exhaust manifold puts the turbo a little too far forward, so will get a custom one made. The inlet manifold fits sweet, and i think i can mount the alternator under it off the original croma mount on the oil filter housing.


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 Post subject:
PostPosted: Mon Jun 05, 2006 6:15 pm 
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Uncle Abarth

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Looks good :thumbs: thats exactly what I wanted to do to my CC.

There is so much more room when the engne bay is bare!


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PostPosted: Tue Jun 06, 2006 12:14 pm 
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There's certainly far more side clearance than I expected.


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PostPosted: Tue Jun 06, 2006 3:12 pm 
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Uncle Abarth
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Is the sedan engine bay bigger than the coupe?


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PostPosted: Tue Jun 06, 2006 3:51 pm 
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Both shorter and narrower from memory. Very similar to the 125.


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PostPosted: Wed Jun 07, 2006 6:19 am 
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yeah, definitely shorter, not a lot in it width-wise compared with a coupe.

I think i will have some clearance issues when it comes to plumbing it all up. I can squeeze an oil cooler and intercooler between the grill and the radiator, but the radiator won't be left with a lot of (any?) cool air. I may have to lose the inner headlights and mount the radiator to one side, with the intercooler next to it i think.


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PostPosted: Wed Jun 07, 2006 4:58 pm 
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Uncle Abarth

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Have you done anything with the oil filter housing? Did the engine mount part of it get in the way?


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PostPosted: Wed Jun 07, 2006 5:02 pm 
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It doesn't look any shorter, althought it's probably the perspective. Is the back of the head/engine right up against the firewall like the coupe?


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PostPosted: Thu Jun 08, 2006 6:26 am 
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Testament wrote:
It doesn't look any shorter, althought it's probably the perspective. Is the back of the head/engine right up against the firewall like the coupe?


This photo shows it better. There's not much in it but the sedan loses out space wise in front of the chassis x-member. Yeah the head is close to the firewall, althought possibly not as close as a coupe since the firewall has a flat profile at the top.

The oil filter housing fitted ok. I trimmed down the front where the engine mount goes in the croma but only because it wasn't needed. It didn't foul anything. The filter cartridge is close to the 124 engine mount but i think there will be just enough room to replace it without removing the engine mount.


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PostPosted: Thu Jun 08, 2006 6:43 am 
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nick, that looks great! almost as if it came from the factory with that donk in...

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PostPosted: Thu Jun 08, 2006 6:55 am 
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125 Speciale
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That looks real good. It's going to be an awesome conversion. I'd be interested to find out the total cost when you get it done. I'd be keen to do something similar to my CC.


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PostPosted: Thu Jun 08, 2006 7:56 am 
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Surprising to see how much room is on the exhaust side!!


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PostPosted: Thu Jun 08, 2006 2:58 pm 
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haha...yeah it's going suspiciously well so far. The pessimist in me is expecting problems soon :lol:


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PostPosted: Thu Jun 08, 2006 3:21 pm 
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Have you thought about going to a water to air set up?? Less frontal area required then.


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PostPosted: Thu Jun 08, 2006 6:00 pm 
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ive had these photo's for years, anyone know who owns it? not exactly my choice of cooler setup tho......


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PostPosted: Fri Jun 09, 2006 6:15 am 
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125 Speciale
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Guido wrote:
Have you thought about going to a water to air set up?? Less frontal area required then.


I hadn't. I don't know anything about them. Will do some research :wink:

The intercooler out front option is one i will be avoiding at all cost, although on a race car like that why not i guess. It looks like a well sorted little car :)


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PostPosted: Thu Jun 22, 2006 6:06 pm 
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I love those wheels on the 131!!!!!!!!!


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PostPosted: Sun Jun 25, 2006 10:14 am 
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myte128 wrote:
I love those wheels on the 131!!!!!!!!!


cheers. some fiat people think they look too british :roll: There are some better pics in the fiatfans section.

I haven't got a lot done on the special unfortunately. Tunnel modification is finished and gearbox is in. Pics below show the oil filter housing position and turbo position. I am going to get a new manifold made to move the turbo back and down a bit to give room for the intake and to clear the water pump.
The frontal shot shows croma oil cooler and intercooler in front of radiator. I think i will try and find some similar sized ones with the outlets in the right place and mount them here behind the grill. Not ideal i know, but hopefully everything won't get too hot.


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PostPosted: Sun Jun 25, 2006 10:51 am 
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have you got any pics of how close the turbo sits to the water pump outlet?

looks good!

did you have to modify the shifter at all to get it to come up in the right spot, or is it just coupes that are a pain? :(


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PostPosted: Sun Jun 25, 2006 11:53 am 
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Fraud wrote:
have you got any pics of how close the turbo sits to the water pump outlet?

looks good!

did you have to modify the shifter at all to get it to come up in the right spot, or is it just coupes that are a pain? :(


Cheers. I can't get them both on together because the water pump pipe fails the wastegate actuator. The turbo itself will clear the water pump i think. You could maybe remount the actuator but the turbo inlet is too close to the radiator anyway so I figure its easier to move the whole thing.
That is a standard 131 shifter (not remote type). I had to bend the gearlever up a bit to get it in the right spot. Would be different in a coupe though due to the interior design.


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PostPosted: Sun Jun 25, 2006 11:54 am 
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Does it have a live rego? :twisted:


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PostPosted: Sun Jun 25, 2006 12:19 pm 
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SteveNZ wrote:
Does it have a live rego? :twisted:


nope....its long dead :(


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